Corn Extruder Machine-manufacture,factory,supplier from China

The screw extruder was first used in the plastics industry, and its theoretical research started earlier, forming a variety of mathematical models used to describe the basic principles of flow and heat transfer in the extrusion process, using these models to achieve accurate extrusion machine simulation Design. The application of extrusion technology in the food industry is slightly later than that in the plastics industry, which is mainly due to the complexity of food raw materials.

Working Principle of Twin Screw ExtrusionAfter a certain amount of pulverization, the material with a certain water content is fed into the extruder cavity, so that the material will undergo mixing, shearing, A series of complex continuous processes such as melting, curing and sterilization. Because there is a certain air pressure difference inside and outside the barrel, the moment the material is extruded, the external pressure it is subjected to is reduced to normal pressure, so that the material is instantly puffed.

1. Before operating the corn equipment bulking machine, remove the head, movement, lead screw and other parts, clean them up, dry them and then install them.2. Idling for 1 to 2 minutes first when operating, put the raw materials into the feed mouth, not too fast, when the ring groove of the spiral shaft head is filled, stop feeding, friction preheating. Wait until the nose temperature rises and the pressure inside the cabin builds up before feeding.3. Feed should be continuous and uniform, material must be dry, must pay attention to.4.

For extruder equipment, the model specifications of extruder equipment are classified according to the diameter of the screw. For the sake of explanation, plastic is used as an example below, but the same is true for food extruders.That is to say, the screw diameter of the extruder equipment is the model specification of the extruder equipment. For example, the screw diameter of the 90-type extruder equipment is 90mm.

Food freeze-drying machine is short for food vacuum freeze-drying machine. Food freeze-drying technology originated in the 1930s. At present, food freeze-drying machine has become an important drying equipment for food deep processing.Freeze-dried food is fast frozen, vacuum ice dehydration, preserving the original color, aroma, taste, nutrition and appearance of the original material, and has good rehydration, and does not contain any additives, can be stored at room temperature for a long time, is an ideal natural health food.

The extruder has the functions of compression, mixing, kneading, melting, puffing and molding. The cavity of the extruder can be divided into 3-5 zones. Each zone can be heated by steam or electricity, or by extrusion friction, so as to achieve the purpose of cooking the material. Under the action of high temperature and high pressure in the cavity, the starch Gelatinization, protein denaturation. When the material passes through each zone of the extruder cavity, soluble flavor substances and pigments can be injected into the material through the cavity under high pressure.

Screw extruder is mainly used in the production of starch extruded food, protein extruded food and extruded feed in the food industry, and can also be used as a special chemical or biochemical reactor.Starch puffed foodThe starch in the grain will gelatinize (αize) under the high temperature and pressure of the extruder. The results showed that the degree of starch αization was more than 98% and the crude fat decreased by 60% or even disappeared after the puffed corn flour. Water solubility increased by more than 40%. Therefore, extruder can replace roller dryer to produce gelatinized starch.

As a food processing equipment, the food extruder has many precautions in use. For example, we need to remove the machine head, movement and lead screw before starting the operation, and we must carefully clean the rice on the machine. dirt and oil, and then re-installed. Only in this way can the material reach the required state and quality. So in the process of Jinan puffing extrusion equipment operation, what should we pay attention to?Matters needing attention during the operation of the extruder are:1. Mainly use corn and potatoes as raw materials to produce small food.2.

There is only one screw in the barrel of the single screw extruder, it is by the friction of the screw and the barrel of the material to transport materials and form a certain pressure. In general, the friction coefficient between the material and the barrel is greater than that between the material and the screw. Otherwise, the material will be wrapped in the screw together to rotate and not play the role of forward propulsion.Screw is divided into three sections: feeding (feeding) conveying section, compression melting section, metering homogenization section.

　　The products produced by the breakfast cereal production line are a brittle food with a smooth taste and a strong grain flavor. Breakfast cereal corn flakes are processed by a special structured extruder, which further improves yield, quality, and raw material adaptability compared to traditional production methods, making it possible to strengthen trace elements such as vitamins and minerals. This production line has the characteristics of multiple optional models, flexible equipment configuration, wide range of raw materials, multiple product types, and simple operation.